Overview
The production line is to produce Fiberglass/Basalt Fiber Reinforced Plastic composite bar in different sizes. It can produce five pieces of basalt fiber reinforced composite bar at one time, with diameters range from 6mm to 22mm.
The production line consists of roving creel, resin bath, winder, heating oven, cooling system, pulling device, cutter and flipper table.
The production line can finish roving guide, impregnation, preforming, winding, heating and curing, cooling, pulling, fix-length cutting and profiles collection.
The production line can produce 5 composite bars at one time with high efficiency.
Technical Parameter
| Working Voltage |
480V/60Hz |
| Total Power |
Approx. 45kW |
| Production diameter range |
6-22mm |
| Pulling speed |
0.4-4.0m/min |
| The machine can produce 5 pieces of composite bar at the same time. |
Production Line Configuration
FJ-22 FRP/BFRP Composite Bar Pultrusion Production Line
The machine includes: |
| Items |
Description |
Qty |
Technical Data |
| 1 |
Fiberglass/ Basalt Fiber creels |
5pcs
|
- Ivory paint, combined structure, easy accessibility, equipped with tension device
- Bobbin capacity: 72/4 layers
- Dimension: 2000mm(L)x700mm(W)x2000mm(H)
- Equipped with roving guider to protect the fiberglass from scuffing
-
|
| 2 |
Resin bath
|
1pc
|
- 1 layer bath, equipped with one roving guiding device
- Bath dimension: 1000mm(L)x1190mm(W)x190mm(H)
- Resin Capacity: 80kg
- Material of bath body: 304 stainless steel (water circulating heating)
- Dimension: 1600x1250x1250mm
|
| 3 |
Winder & Forming Machine
|
1pc
|
- Number of winding head: 5
- Number of winding roving roller: 5x2
- Winding power: 5.2kW (3kW+2.2kW)
- Max. weight of winding bobbin: 2kgs
- Winding rotation speed: Max. 300rpm
- Winding diameter: Max. 22mm
- Dimension: 3000x1300x1200mm
|
| 4 |
Heating Oven |
1 pc |
- No. of heating ovens: 5
- Max. heating power: 6kW/Zone
- Total length of heating oven: 12.5m
|
| 5 |
Cooling system |
1pc |
- Power of circulating water pump: 220V/0.2kW
- Power of fan motor: 220V/0.64kW
|
| 6 |
Caterpillar Type Puller
|
1pc |
- Power: 480V/60Hz 3kW
- Clamping length: 1200mm
- Traction speed: 0.4m-4.0m/min
- Max pulling force: 40kN
- Clamping rubber length: 500mm
- Clamping mode: caterpillar type
- Dimension: 2200mm(L)x1600mm(W)x1400mm(H)
|
| 7 |
Cutter |
1pc
|
- Cutting range: 500mm(W)x110mm(H)
- Diameter of cutting blade: ∮450mm/∮50mm (inner)
- Rotation speed of cutting blade: 2850rpm
- Cutting power:480V/60Hz 2.2kW
- Clamping method: front and back double clamping
- Cutting feed method: air cylinder control
- Pneumatic cutting stroke: 600mm
- Length fixing method: by flapper
- Cutting precision: ±2mm
- Dust collection: vacuum cleaner 2.2kW 480V/60Hz
- Dimension: 1850mm(L)x1250mm(W)x1510mm(H)
|
| 8 |
Flipper table |
1pc |
- Length: 6000mm, width: 500mm
|
Detailed Photos
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