15T Caterpillar type Pultrusion Machine
|
| Items |
Description |
Qty |
Technical Data |
| 1 |
Carbon Fiber Creels |
2pcs |
Steel structure body, can hold 168 carbon fiber spindles |
| The spindles are put on two sides, each in the shape of matrix. The outer diameter of the spindle is 75, and the parallel space between the two adjacent center spindles is 270mm. |
| The spindles have good weather resistance and is not easy to crack. |
| Every bundle of roving equips with guide device. There is no interference during the production process. Ceramic sleeves are installed on the inner wall of roving guide holes, which can ensure the roving bundle avoiding scraping and broken when touching with the wall of holes. |
| The roving racks have tension control device. Control method can be centralized control in a raw, or individual control. |
| The chassis of roving racks is removable. It can be not removable during the working process, can be whole removable when off work. |
| Dimension 3600x1100x2400mm |
| |
| 2 |
Resin bath
|
1pc |
Two layers bath |
| Dimension of bath: 1030x720x190mm |
| Capacity: 50kgs |
| Stainless steel type bath body |
| heating in water bath |
| Dimension: 1610x810x1100mm |
| |
| 3 |
Fiber Dehumidifier |
1pc |
This device uses infrared light to dry and dehumidify, heating uniformity. It can be continuous adjusted when the room temperature is between 0-100ºC, the temperature error is ±2ºC, the internal temperature error of dry oven is within 4ºC. |
| The fiberglass channel of the machine adopts stainless steel polished finish. The fiberglass can be quickly dehumidified without harming the surface and inside of the fiberglass. |
| Dimension: 800x800x600mm |
| |
| 4 |
Roving guide plate |
2pcs |
Roving guider uses nylon plate, without deformation when passing through the plate |
| No. of guiding holes: 350 |
| The roving bundles in the holes avoid scraping and broken when touching with the wall of holes. |
| 5 |
Die table
|
1pc |
Pulling force display on the touch screen. |
| Die frame can move up an down, equipped with die fixing position plate. |
| Dimension of die mounting plate: 1500x500x30mm |
| Length of die mounting: adjustable 900/1400mm |
| Width of die mounting: 500mm |
| 10 heating zones (4kW every zone) temperature range: room temperature to 250ºC, control precision is ±1ºC |
| Pulling force, speed and temperature display on the Omron touch screen. |
| Equipped with center sca |
| Dimension: 11200x1000x1700mm |
| |
| 6 |
Demoulding cloth support |
1pc |
Inner diameter of demoulding cloth coil is φ75mm, width is 105-250±5mm. |
| Tension is adjustable and guiding is stability. |
| The frame of cloth has 600mm adjustment from front and back. |
| The frame of cloth is pneumatically parallel ejection system. |
| |
| 7 |
Heating elements and post-cure device |
1pc |
Aluminum casting heater is customer-made according to the dimensions of die. |
| Equipped with two sets of heating oven which can heat together or individually. |
| The heating temperature in the postcure device is continuous adjustable and auto controlled. The control precision is ±2ºC. The internal temperature error of dry oven is within 4ºC |
| Heating power of each oven: 3kW |
| The device is easy to move and disassemble |
| Two parts of oven, inner sizes depend on the dimension of die. |
| 8 |
Length Quantifier |
1pc |
The length quantifier uses caterpillar type. It counts the length in real time and the measuring range from 1 to 9999m, with the error <0.1%. |
| 9 |
Puller |
1pc |
caterpillar type, clamping force is air pressure clamping |
| Pulling force:150kN |
| Max clamping force: 150kN |
| Grippers are wearing resistant silicone rubber. |
| Pulling speed: 0.1-0.6m/min |
| Clamping envelope: 350x120mm (W x H) |
| Equipped with products guidance and scale display at the entrance and exit of the machine. |
| Servo motor power: 4.4kW 380V/50Hz |
| Total length of clamping grippers: 2200mm |
| Casement caterpillar type puller |
| Dimension: 3100x1500x1700mm |
| |
| 10 |
Cutter |
1pc |
The cutter uses diamond circular saw blade. The cutting length is adjustable. |
| Cutting precision: ±2mm |
| Equipped with explosion-proof motor, carbon dust collector and protection cover |
| Max. cutting range: 300x100mm |
| Rotation speed of blade: 2850r/min |
| Cutting power: 2.2kW 380V/50Hz |
| Dust collector power: 2.2kW 380V/50Hz Explosion-proof type |
| Diameter of saw blade: φ450/φ50mm (OD/ID) |
| Cutting method: Auto/Manual cutting tracking stroke: 700mm |
| Thrust force cylinder: Sc40x700mm |
| Clamping cylinder: Sc32 |
| Dimension: 2100x1100x1400mm |
| |
| 11 |
Coiling machine |
1pc |
Rolling speed is 0.1-1.2m/min and adjustable. |
| It adopts torque motor transmission to cooperate with puller. |
| Coiling machine can individually control. The control system equips with alarming system and emergency stop device. |
| Included clamping system and one unit of fixture |
| Height of coiling machine: 2500mm |
| Coiling inner diameter: φ1667mm |
| Coiling outer diameter: φ2400mm |
| Coiling torque motor: 4N·m/6 poles |
| Two safety guards |
| There is built-in sensor structure |
| Dimension: 3000x1350x2500mm |
| |
| 12 |
Electrical system |
|
PLC: Omron |
| Intermediate relay: Omron |
| Touch screen: Omron |
| Temperature controller: Omron |
| Switching power supply: Omron |
| Time relay: Omron |
| Solid state relay: Omron |
| MBC: Schneider |
| AC Contactor: Schneider |
| Switches and buttons: Schneider |
| 13 |
Transmission system |
|
Servo motors: Yaskawa 220V |
| Reducers: Yuqiu, China |
| Cylinders: JWXPC |
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