Cfrp Construction Reinforcement Plate Making Machine

• After-sales Service: Overseas Aftersales Service
• Warranty: 12 Months
• Pulling Method: Crawler
• Transport Package: as Customer′s Requirements
• Specification: clamping envelope: 350x100mm
• Trademark: GOLD LEAD
• Model NO.: LJ-SL-100-3510
• Origin: Jinan, China
• HS Code: 84778000
• Production Capacity: 3sets/Month

Product Description

Product Description

Working environmental temperature	-5ºC to 45ºC
Humidity range	≤80%
Input power voltage	AC 380V/220V±10%, Frequency 50Hz±5%,
Central height	1150mm
Max. rated power	50kW (including heating power)
Air pressure	0.5-0.8MPa
Dimension	48000x2000x2500mm

Product Parameters

15T Caterpillar type Pultrusion Machine
Items	Description	Qty	Technical Data
1	Carbon Fiber Creels	2pcs	Steel structure body, can hold 168 carbon fiber spindles
			The spindles are put on two sides, each in the shape of matrix. The outer diameter of the spindle is 75, and the parallel space between the two adjacent center spindles is 270mm.
			The spindles have good weather resistance and is not easy to crack.
			Every bundle of roving equips with guide device. There is no interference during the production process. Ceramic sleeves are installed on the inner wall of roving guide holes, which can ensure the roving bundle avoiding scraping and broken when touching with the wall of holes.
			The roving racks have tension control device. Control method can be centralized control in a raw, or individual control.
			The chassis of roving racks is removable. It can be not removable during the working process, can be whole removable when off work.
			Dimension 3600x1100x2400mm
2	Resin bath	1pc	Two layers bath
			Dimension of bath: 1030x720x190mm
			Capacity: 50kgs
			Stainless steel type bath body
			heating in water bath
			Dimension: 1610x810x1100mm
3	Fiber Dehumidifier	1pc	This device uses infrared light to dry and dehumidify, heating uniformity. It can be continuous adjusted when the room temperature is between 0-100ºC, the temperature error is ±2ºC, the internal temperature error of dry oven is within 4ºC.
			The fiberglass channel of the machine adopts stainless steel polished finish. The fiberglass can be quickly dehumidified without harming the surface and inside of the fiberglass.
			Dimension: 800x800x600mm
4	Roving guide plate	2pcs	Roving guider uses nylon plate, without deformation when passing through the plate
			No. of guiding holes: 350
			The roving bundles in the holes avoid scraping and broken when touching with the wall of holes.
5	Die table	1pc	Pulling force display on the touch screen.
			Die frame can move up an down, equipped with die fixing position plate.
			Dimension of die mounting plate: 1500x500x30mm
			Length of die mounting: adjustable 900/1400mm
			Width of die mounting: 500mm
			10 heating zones (4kW every zone) temperature range: room temperature to 250ºC, control precision is ±1ºC
			Pulling force, speed and temperature display on the Omron touch screen.
			Equipped with center sca
			Dimension: 11200x1000x1700mm
6	Demoulding cloth support	1pc	Inner diameter of demoulding cloth coil is φ75mm, width is 105-250±5mm.
			Tension is adjustable and guiding is stability.
			The frame of cloth has 600mm adjustment from front and back.
			The frame of cloth is pneumatically parallel ejection system.
7	Heating elements and post-cure device	1pc	Aluminum casting heater is customer-made according to the dimensions of die.
			Equipped with two sets of heating oven which can heat together or individually.
			The heating temperature in the postcure device is continuous adjustable and auto controlled. The control precision is ±2ºC. The internal temperature error of dry oven is within 4ºC
			Heating power of each oven: 3kW
			The device is easy to move and disassemble
			Two parts of oven, inner sizes depend on the dimension of die.
8	Length Quantifier	1pc	The length quantifier uses caterpillar type. It counts the length in real time and the measuring range from 1 to 9999m, with the error <0.1%.
9	Puller	1pc	caterpillar type, clamping force is air pressure clamping
			Pulling force:150kN
			Max clamping force: 150kN
			Grippers are wearing resistant silicone rubber.
			Pulling speed: 0.1-0.6m/min
			Clamping envelope: 350x120mm (W x H)
			Equipped with products guidance and scale display at the entrance and exit of the machine.
			Servo motor power: 4.4kW 380V/50Hz
			Total length of clamping grippers: 2200mm
			Casement caterpillar type puller
			Dimension: 3100x1500x1700mm
10	Cutter	1pc	The cutter uses diamond circular saw blade. The cutting length is adjustable.
			Cutting precision: ±2mm
			Equipped with explosion-proof motor, carbon dust collector and protection cover
			Max. cutting range: 300x100mm
			Rotation speed of blade: 2850r/min
			Cutting power: 2.2kW 380V/50Hz
			Dust collector power: 2.2kW 380V/50Hz Explosion-proof type
			Diameter of saw blade: φ450/φ50mm (OD/ID)
			Cutting method: Auto/Manual cutting tracking stroke: 700mm
			Thrust force cylinder: Sc40x700mm
			Clamping cylinder: Sc32
			Dimension: 2100x1100x1400mm
11	Coiling  machine	1pc	Rolling speed is 0.1-1.2m/min and adjustable.
			It adopts torque motor transmission to cooperate with puller.
			Coiling machine can individually control. The control system equips with alarming system and emergency stop device.
			Included clamping system and one unit of fixture
			Height of coiling machine: 2500mm
			Coiling inner diameter: φ1667mm
			Coiling outer diameter: φ2400mm
			Coiling torque motor: 4N·m/6 poles
			Two safety guards
			There is built-in sensor structure
			Dimension: 3000x1350x2500mm
12	Electrical system		PLC: Omron
			Intermediate relay: Omron
			Touch screen: Omron
			Temperature controller: Omron
			Switching power supply: Omron
			Time relay: Omron
			Solid state relay: Omron
			MBC: Schneider
			AC Contactor: Schneider
			Switches and buttons: Schneider
13	Transmission system		Servo motors: Yaskawa 220V
			Reducers: Yuqiu, China
			Cylinders: JWXPC

 

Detailed Photos