Product Description
LJ-Y-200-8030 FRP pultrusion machine is an entire production line integrated with PLC controlled, hydraulic to-and-fro traction, pneumatic fix-length cutting. The line consists of roving creel, resin bath, calibrating table, puller, cutter, racks for finished products and control system.
Total power: ≈12KW (not including die heating power) 380V/50Hz
Dimension: 25m(L)*2m(W)*2m(H)
Detailed Photos
Product Parameters
Configuration
The machine includes: |
| Items |
Description |
Qty |
Technical Data |
| 1 |
Roving creels
|
2pcs |
- Ivory paint, combined structure, easy accessibility
- Rolls capacity: 70pcs
- Dimension: 2000mm(L)x700mm(W)x2000mm(H)
|
| 2 |
Resin bath
|
1pc |
- Capacity: 50kg
- 2 layers bath
- Bath dimension: 1030mm(L)x720mm(W)x190mm(H)
- Dimension: 1610mm(L)x810mm(W)x1100mm(H)
|
| 3 |
Calibrating table
|
1pc |
- Size of die table: 970mm(L)x910mm(W)x20mm(H)
- Length of die: 900mm
- Adjustable height of die table: 0-80mm
- Temperature control zones: 4 (max control power 20KW, heating plated customer made)
- Heating elements: steel plate or cast aluminum type
- Dimension: 3500mm(L)x1140mm(W)x1710mm(H)
|
| 4 |
Traction machine
|
1pc |
- Clamping envelope: 800mm(W)x300mm(H)
- Length of clamping platen: 400mm
- Max traction force: 200kN
- Max clamping force of traction heads: 200kN
- Traction speed: 0.1m-0.8m/min
- Max traction to-and-fro journey:600mm
- Clamping journey: 150mm
- Traction cylinder: HSG ∮125X600
- Clamping cylinder: HSG ∮125X150
- Oil pump power: 380V 50HZ 2x4kW 380V/50Hz
- Cooling water pump power: 220V/50Hz 1.5kW
- Dimension: 4800mm(L)x1140mm(W)x1750mm(H)
|
| 5 |
Cutter
|
1pc |
- Cutting range: 800mm(W)x220mm(H)
- Rotation speed of cutting blade: 1450rpm
- Cutting power: 3kW
- Diameter of cutting blade: ∮600mm/∮50mm (inner)
- Dust collection: vacuum cleaner 3.5kW
- Cutting tracing journey: 700mm
- Cutting mode: auto/manual
- Fix-length cutting mode: limit switch
- Dimension: 2700mm(L)x2100mm(W)x1800mm(H)
|
| 6 |
Creel for finished products |
1pc |
- Structure: roller type
- Dimension: 6000mm(L)x700mm(W)x900mm(H)
|
| Control system |
- Temperature control, traction and cutting have separate control system.
- PLC: Omron
- Temperature controller: N6000 YATAI, Shanghai
- Velocimetry encoder: pull displacement sensor
- Speed digital display meter: FM8-RL0 Toky
- Electrical components: Huyu, Zhejiang
|
| Hydraulic system |
- Rated Pressure: 16Mpa
- Variable piston pump: HSU HONG
- Stacked hydraulic change valve, pressure regulating valve: NORTHMAN, SWH-G02
- Precise speed regulating valve: YUKEN, FCG-02
- Each traction head has separate hydraulic system
- Oil temperature alarm and filter blocking alarm function
|
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